Developed by STL Research, the Neptune 20M Personnel Access System (PAS) is designed to allow safe and timely access to normally unmanned offshore installations for maintenance personnel and engineers, thereby reducing maintenance costs and increasing availability.
Motion-compensated personnel-access system (PAS) and light crane.
The Neptune 20M system enables transfer of personnel with equipment or cargo from a vessel via a gondola, to a fixed or floating offshore structure with full (6DoF) motion-compensation to remove wave induced motions, with the payload arriving at the target structure with no relative movement between them.
Ship-Based Robotic Arm for Autonomous Launch And Recovery (LAR) Operations.
The Proteus Launch and Recovery Systems with integrated machine vision, are innovative, stand-alone, deck mounted solutions, that enable the safe launch and recovery of autonomous or semi-autonomous marine equipment; such as ROVs, AUVs and ASVs, under local or remote control.
Should you require any additional information, please contact us here
A variant of the classic ‘Stewart Table’ or ‘Hexapod’, similar to those found in flight simulators. STL’s Janus platforms are offered for purchase and can be tailored to customer requirements.
STL’s own 63 Series Janus platform is also commercially available to hire for third party work, at our Isle of Wight facility.
About Us
STL Research is a consultancy, design, development and project implementation group, specialising in motion compensation, control and automation for the offshore and sub-sea industries.
Initially operating from Aberdeen and now based in Cowes, STL Research has been involved in many leading edge projects within the offshore and subsea markets. Two key focus areas are safe and efficient personnel access (Neptune), and the safe launch and recovery of autonomous marine equipment under local or remote control (Proteus).
The Neptune 20M Personnel Access System enables transfer of personnel with equipment, or cargo, from a vessel via a gondola, to a fixed or floating, offshore structure with full (6DoF) motion-compensation to remove wave-induced motion.
Proteus is an innovative, stand-alone, deck mounted launch and recovery system, which uses computer vision to automatically synchronise movement of the interchangeable coupling tool with the target, to eliminate wave-induced motions, simplifying attachment and safe retrieval of ROVs, AUVs and ASVs.
Legacy projects include diving systems, hyperbaric lifeboats, HP/HT valves, well head control & monitoring systems and automatic ultrasonic NDT.
Systems & Services
Neptune Offshore Personnel Access System
You can find a PDF copy of the Neptune datasheet on our Downloads page.
Neptune 20M Personnel Access System
The Neptune system enables transfer of personnel with equipment or cargo, from a vessel via a gondola, to a fixed, or floating, offshore structure with full (6DoF) motion-compensation to remove wave-induced motions.
If the target is fixed and stationary, vessel induced motion is removed from the gondola, and it is said to be “space stabilised”. If the target is floating and also subject to wave action, the gondola and target motions are matched, and it is said to be “synchronised”.
PRINCIPLE:
A stand-alone system that can be installed on any suitable vessel and operates without requiring any vessel services or data, except for the optional use of ship-generated electrical power.
DESCRIPTION:
The system has five ‘joints’ and these are highlighted in Figure 1. The foundation, is fixed to the vessel deck and therefore moves with the vessel.
Figure 1: Overview of the Neptune 20M System
Slew:
Rotates the entire Neptune system around the vertical axis.
Gimbal:
Keeps the arms in a vertical plane as the vessel rolls and pitches.
Shoulder:
Rotates the upper arm relative to the gimbal top frame.
Elbow:
Rotates the forearm relative to the upper arm.
Wrist:
Rotates the gondola relative to the forearm to keep the floor horizontal.
The function of each joint is described in the table above.
MOTION MEASUREMENT:
When in space-stabilised mode, the vessel deck movement is measured in real time using an integral Position and Attitude Sensing System (PASS). This obtains position from Global Navigation Satellite System (GNSS) satellites using Real Time Kinematic (RTK) techniques to enhance precision. This position, along with data from an Inertial Navigation System (INS), is used to generate a PASS output that the Neptune controllers use to calculate joint angles to space-stabilise the gondola.
In synchronised mode (i.e. gondola motion matched with a moving target) a Remote Sensing System (RSS) measures the motion of the floating target. The Neptune controllers use RSS data to derive the joint angles needed to synchronise gondola and moving target motions.
OPERATING WINDOW:
Simulations (Figure 2), and sea trials (Figure 3) have proven Neptune capable of operating at Significant Wave Heights (Hs) up to 2m even on smaller vessels, for example on a 54m mono hull and a 36m catamaran.
SPECIFICATION:
Height capability above deck:
20.4m when on a standard mounting frame
Typical transfer height:
17m above sea level
The operating height can be increased by mounting the unit on a pedestal.
Reach from centre of slew axis:
greater than 21m
Vessel stand-off:
greater than 10m (typically 14 to 17m)
Slewing capability:
295° (typically limited to 233º depending on installation)
Motion compensation accuracy:
Better than ± 10 cm
Maximum system individual motion compensation ability:
Heave:
5 m
Roll:
± 10°
Pitch:
± 10°
Yaw:
± 147.5°
Sway:
± 2 m Sway and Surge: in addition to
Surge:
± 2 m a 3m diameter watch keeping circle
Weight
11.3 t (excluding hydraulic power unit)
Foundation footprint
2.5 m x 3 m
Hydraulic power unit
2 x 120 kW (diesel or electric)
Gondola capacity
3 people including PPE and tools
Payload in personnel mode
300kg maximum
Payload in crane mode
700kg maximum
NOTES:
1. Motion compensation figures can be achieved with wave periods as short as 5 seconds.
2. Computer modelling, with ship-motion predictions, can be carried out to determine performance limits for a specific vessel if required.
Figure 2: Neptune 20M Simulation and Modelling
Figure 3: Neptune 20M prototype during sea trials
PRINCIPAL DIMENSIONS:
Figure 4 shows a typical installation on a Fast Crew Transfer Vessel with an aluminium hull. The components shown in blue are the deck mounting frame and stowage cradle.
Figure 4: Principal Dimensions of a Typical Installation
FEATURES:
Low weight and a small footprint means the Neptune System can be easily accommodated on smaller vessels meaning savings in cost and CO2 emissions
The Neptune System can easily be retrofitted. Typically a mounting frame picks up on existing deck mounting points that are normally reserved for standard shipping containers
The purchase cost is a fraction of traditional stabilised gangways
The Neptune System exerts no pressure on the target structure. The personnel carrying gondola hovers near the target with only the passive ramp making sliding contact
SAFETY:
Design for safety is a key principle and is achieved in the following ways:
No single failure causes a hazardous situation
All critical components are duplicated with automatic switch-over (redundancy)
At the landing point, the stand off position is controlled by proximity sensors which keep the gondola at a safe distance from the landing platform
Personnel in gondola are seated with safety harnesses
No dependence on ship’s systems or data beyond vessel station-keeping
CERTIFICATION:
Designed to the requirements of DNV-ST-0358 Standard for Offshore Gangways and
DNV-ST-0378 Standard for Offshore and Platform Lifting Appliances.
Certification available to this or other equivalent classification society standards.
Conforms to HSE recommended ± 10 cm movement envelope.
OPERATING ENVELOPE:
Figure 5: Neptune 20M Operating Envelope
You can find a copy of the Proteus 200 datasheet on our Downloads page.
Proteus – Launch and Recovery System (LARS)
Originally Part of the Autonomous Synchronised Stabilised Platform (ASSP) Project
With financial support from the Marine Challenge Fund (part of the ERDF’s European and Structural Funds Growth programme 2014-2020), STL Research have developed a multi-axis robotic arm for ship-based deployment.
The arm, known as Proteus, is designed to simplify the launch and recovery operations of AUVs, ROVs and ASVs, by automatically tracking their position and stabilising its connection tool to compensate for any wave induced vessel and target motion. Proteus makes this process faster and safer for all involved and can even be installed and used on autonomous surface vessels (ASVs) to enable them to execute intervention tasks – e.g. equipment transfers, survey and inspection, or launch and recovery operations.
Our Proteus Launch and Recovery Systems now have their own dedicated site, which can be visited by clicking here, or on the image below.
STL’s Proteus 100 development unit during construction
You can find a PDF copy of the Janus motion platform datasheet on our Downloads page.
Janus Six Degree Of Freedom (6-DOF) Motion Platform
The Janus Motion Platform is a variant of the Stewart Table or Hexapod and can move in six degrees of freedom (pitch, roll, yaw, heave, surge and sway) as illustrated in Figure 1 below. It is the ideal tool for testing equipment designed to operate on a moving platform such as a boat, vehicle or aircraft.
PRINCIPLE:
A turnkey hydraulic motion platform that can be installed indoors or outdoors (depending on the variant and application) and operated via a standard laptop or desktop PC.
DESCRIPTION:
The Janus motion platform has many possible applications, as it can simulate the types of motion and forces found in real-world operating environments. One example is the motion experienced by equipment mounted on the deck of a vessel. Equipment intended for marine use may be mounted on the top frame of the platform to test its performance when subjected to the pitch, roll, yaw, heave, surge and sway motions expected during operation.
The top and bottom frames of the motion platform are connected by six hydraulic cylinders, each with an associated position sensor. The sensors monitor the extension of the cylinder rods and feed back the data to the position controller, ensuring that the movement demanded by the control system is accurately achieved.
The Janus Motion Platform is currently available in two variants, designed for different payload weights and size requirements; the larger 63 Series and the smaller 25 Series, however the design is readily scalable for other applications.
Figure 1. Janus Motion Platform, directions of movement
CONTROL:
The main system controller is an embedded computer running proprietary STL Research software, mounted in a cabinet along with I/O interface modules and a 24VDC power supply. The cabinet is free-standing to allow flexible positioning and is connected to the motion platform via an umbilical in protective ducting.
The user interface is accessed using a standard PC or laptop, and allows the motion platform to be controlled in the following modes:
Position Control (Static) – Platform holds a fixed position and angle
Pressurised oil is supplied to the hydraulic cylinders from a separate hydraulic power unit (HPU), via dedicated Digital Servo-proportional Valves with integrated position controllers. In this way, the extension of the cylinders may be precisely and independently controlled.
SPECIFICATIONS:
25 Series
63 Series
Pitch
± 27.0°
± 31.0°
Roll
± 20.0°
± 25.4°
Yaw
± 31.0°
± 41.6°
Heave
± 0.14m
± 0.42m
Surge
± 0.27m
± 0.88m
Sway
± 0.24m
± 0.76m
Maximum Payload
1.0 Tonne *
8.0 Tonnes*
System Weight
110kg (approx)
1.5 Tonnes
Normal permitted range for dynamic operation (for static positioning, the maximum displacements are slightly greater as the cylinders can be safely extended/retracted to their limits)
*Max payload is dependent on acceleration and range of movement required. If you have a requirement for a particular combination of motions, please contact us for more information
PRINCIPAL DIMENSIONS:
Figure 2. Size comparison: Janus 25 & 63 Series dimensions
FEATURES:
The top and bottom frames of the motion platform can be fabricated to suit individual customer’s mounting requirements
Custom designed parts such as the universal joints, ensure low maintenance requirements and long service life
The customisable design uses highly responsive proportional hydraulic valves, with their bodies, spools and operation profiles carefully selected to suit the customer defined motion requirements
All exposed metallic surfaces are primed and painted (unless anodised, zinc-plated, stainless steel or similar), with options available to increased water resistance for outdoor use
The Motion Platform User Interface is a standard PC or laptop connected to the embedded system controller via standard wired communication ports (e.g. Ethernet, USB or similar). Depending on the operating environment, it may be possible to connect wirelessly
A laptop computer with Motion Platform User Interface software pre-installed is supplied with the system to allow plug-and-play operation
Basic functions (e.g. Stop, Level, Stow, Reset) and indications (e.g. System On, System Healthy, System Fault) are accessed via a separate control panel which is connected to the Motion Platform by an umbilical
SAFETY:
Design for safety is a key principle and is achieved in the following ways:
All Motion Platform controls are mounted remotely via an umbilical, so operators and staff can be kept at a safe distance from the platform while it is running
The Motion Platform automatically monitors System Health and notifies of any faults
The Main System Controller operating system has robust security features and is protected from tampering (or accidental changes) by appropriate cyber security techniques
Motion Simulation Services
STL’s six degree of freedom (6DOF), Janus 63 Series Motion Platform is commercially available for hire at our Isle of Wight facility. Please contact us here if you would like to know more.
STL’s Janus 63 Series Motion Platform and Control Equipment at our Isle of Wight facility
STL’s own Motion Platform may be controlled using the following methods:
Computer Control (Closed Loop). Analogue position demands are provided by a Digital-to-Analogue Converter (DAC) connected to a PC running STL’s Motion Platform Control software. The directional valves are operated in a closed loop mode.
STL’s Janus platform also features an Analogue Hand Controller (AHC), which translates physical user guided motion into full-scale platform motion, in real time. Control is further enhanced using position feedback derived from the position sensors mounted on each hydraulic cylinder. The directional valves are operated in a closed loop ‘Normal’ mode.
STL’s Janus motion platform being controlled by Analogue Hand Controller (AHC)
STL’s Janus motion platform following pre-programmed motion sequence
Research & Development / Intellectual Property Development
STL Research are committed to taking innovative technological concepts, developing them into a practical and economically viable state, and creating commercially successful ventures using the technologies.
Specialising in Motion Compensation, Control & Automation for maritime and offshore industries, STL is ideally placed to take innovative & cutting-edge sub-sea and offshore technology IP from its infancy, to eventual IPO or trade sale.
If you would like further information or are interested in our services, please contact us here.
Gallery
Careers
We are not currently recruiting. However, if you are interested in future career opportunities at STL Research, please contact us using the details below:-
Peter Back
Technical Director
STL Research
peter@stlres.co
Our Janus 63 motion platform, is capable of moving in six degrees of freedom (pitch, roll, yaw, heave, surge, and sway). The motion platform has many possible applications, as it …
Over the past few months, STL Research have been very active in exhibiting at, and attending several exhibitions, and we would like to thank everyone who took the time to …
STL Research have produced a video simulation of their Proteus Launch and Recovery system deployed on a fully autonomous uncrewed surface vessel. The video illustrates Proteus’ capabilities with respect to …
